Custom Laser Engraved Premium Patches

Your design, burned to order.

Pick your shape, and we laser engrave it right here in our shop. Every patch is cut and burned individually, so no two are exactly alike.

How it works

1. Choose your shape — 20 options, from classic circles to a Texas outline, longhorn skull, belt buckle and more.
2. Choose With Image or Without Image. Select With Image and an upload box appears — drop in your logo, brand, photo or artwork and we'll burn it onto the patch.
3. We do the rest. We clean up your file, position it inside the stitch line, and send you a proof before we burn.

Shapes and Sizes

Every shape is sized for the front panel of a standard adult trucker or baseball cap — big enough to read, clear of the seams. Nothing runs wider than 3".

Shape	Size (W × H)
Circle	2.25" × 2.25"
Oval	2.75" × 1.75"
Rounded Rectangle	3.00" × 1.75"
Rounded Square	2.25" × 2.25"
Hexagon	2.40" × 2.10"
Shield	1.98" × 2.50"
Pentagon	2.25" × 2.10"
Diamond	2.15" × 2.15"
Triangle	2.50" × 2.10"
Heart	2.25" × 2.04"
Dog Bone	2.26" × 1.25"
Texas	2.33" × 2.20"
Longhorn Skull	2.39" × 1.75"
Ornate Rectangle	2.85" × 1.52"
Arch	2.25" × 2.25"
Belt Buckle	3.00" × 1.61"
Luggage Tag	2.75" × 1.26"
Ticket	2.61" × 1.35"
Scalloped Circle	2.21" × 2.25"
Star	2.25" × 2.23"
Custom Size	Your choice

Need a different size? Custom sizes are available on any shape — just tell us the width × height you want and we'll cut it to fit.

Every patch carries a stitched-look engraved border set just inside the edge. Sizes are finished cut dimensions and may vary by about 1/16".

Artwork tips

• PNG, JPG, SVG or PDF all work. Higher resolution engraves sharper.
• High-contrast, single-color artwork gives the cleanest burn. Photos are engraved as grayscale.
• Keep important detail away from the edges — the engraved stitch line is the safe area.
• Not sure about your file? Order anyway and we'll email you before we cut.

Made to order — please allow time for production. Custom engraved items are final sale.